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Lean Six Sigma Training Plan

Duration : 16 hrs

Lean Six Sigma Training Plan designed for foundational to advanced learning. This can be customized based on audience needs and certification levels (Yellow Belt, Green Belt, or Black Belt).

Location : Pune/ MUmbai (Online And Offline)

  • Students Enrolled : 541
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Lean Six Sigma Training Plan designed for foundational to advanced learning. This can be customized based on audience needs and certifica

Here’s a Lean Six Sigma Training Plan designed for foundational to advanced learning. This can be customized based on audience needs and certification levels (Yellow Belt, Green Belt, or Black Belt).


Lean Six Sigma Training Plan

Course Overview

  • Duration: 2-5 Days (Depending on Level: Yellow, Green, or Black Belt)
  • Mode: Classroom / Online / Self-paced
  • Target Audience: Process Managers, Quality Managers, IT Professionals, Project Managers, Business Leaders
  • Prerequisites: None (for Yellow/Green Belt), Green Belt (for Black Belt)

Day 1: Introduction to Lean Six Sigma

Session 1: Fundamentals of Lean & Six Sigma (2 hours)

  • What is Lean? What is Six Sigma?
  • History and Evolution of Lean Six Sigma
  • Benefits and Business Impact
  • Lean vs Six Sigma vs Other Quality Methodologies

Session 2: Lean Six Sigma Principles (2 hours)

  • Define, Measure, Analyze, Improve, Control (DMAIC) Methodology
  • Voice of Customer (VOC) & Critical to Quality (CTQ)
  • Understanding Waste (7 Wastes - TIMWOOD)
  • Value Stream Mapping

Day 2: Define & Measure Phase

Session 3: Define Phase (2 hours)

  • Project Selection & Problem Identification
  • Creating Problem & Goal Statements
  • SIPOC (Suppliers, Inputs, Process, Outputs, Customers)
  • Stakeholder Analysis

Session 4: Measure Phase (2 hours)

  • Process Mapping & Data Collection
  • Defining Performance Metrics (KPIs)
  • Statistical Thinking & Basic Descriptive Statistics
  • Measurement System Analysis

Day 3: Analyze & Improve Phase

Session 5: Analyze Phase (3 hours)

  • Root Cause Analysis (5 Whys, Fishbone Diagram)
  • Pareto Analysis (80/20 Rule)
  • Hypothesis Testing Basics
  • Failure Mode and Effects Analysis (FMEA)

Session 6: Improve Phase (2 hours)

  • Generating Improvement Ideas (Brainstorming, 5S, Kaizen)
  • Process Optimization Techniques
  • Pilot Testing & Change Management
  • Cost-Benefit Analysis

Day 4: Control Phase & Certification Preparation

Session 7: Control Phase (2 hours)

  • Standardization & Documentation
  • Statistical Process Control (SPC)
  • Control Charts & Capability Analysis
  • Mistake Proofing (Poka-Yoke)

Session 8: Lean Six Sigma in Action (2 hours)

  • Case Studies & Real-World Examples
  • Common Challenges & Solutions
  • Roles of Yellow, Green & Black Belts

Session 9: Exam Preparation & Mock Test (2 hours)

  • Lean Six Sigma Certification Exam Format
  • Time Management Tips
  • Practice Exam (50 Questions, 90 Minutes)
  • Review & Q&A

Day 5 (For Green & Black Belt Training): Advanced Topics

Session 10: Advanced Statistical Tools (3 hours)

  • Regression Analysis
  • Design of Experiments (DOE)
  • Advanced Hypothesis Testing
  • Monte Carlo Simulation

Session 11: Leadership & Project Execution (3 hours)

  • Change Management & Lean Culture
  • Driving Continuous Improvement in Organizations
  • Project Presentation & Evaluation

Post-Training Support

  • Access to Lean Six Sigma Templates & Tools
  • Guidance on Certification Exams (ASQ, IASSC)
  • One-on-One Mentoring for Real Projects

 

Would you like a customized version based on specific industry needs (e.g., IT, Manufacturing, Healthcare)? ????

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